Our Clients

Total Control Solutions is proud to have contributed to major projects with some of the leading energy companies.

Click on a client to view addition Project details.

National Fuel Gas Corporation

DTE Energy/Michigan Consolidated Gas Co.

Spectra Energy

Sempra Energy

Kinder Morgan

Bluewater Gas Storage

Consumers Energy

Louisville Gas & Electric

Natural Gas Compression Systems

Telling Industries

Caterpillar

Fabri-Form

Village of Caldwell, Ohio


Customer Site Year Description
Spectra Energy Uniontown Compr. Stn. 2009-2010 Spectra Energy Uniontown Compr. Stn. 2009-2010 New unit installation including a Siemens Electric Motor Drive, Siemens VFD, and Solar compressor; Design and fabrication of Station Control Panel and ESD Panel. Software programming services using Allen-Bradley RSLogix 5000 and Wonderware for the Station Control Panel, ESD Panel, and Station HMI. Station Upgrade project coordination, start-up/commissioning services. Material Procurement for Motor Control Center. Station Installation Drawing and documentation review.
Spectra Energy Heidlersburg Compr. Stn. 2009-2010 New unit installation including a Siemens Electric Motor Drive, Siemens VFD, and Solar compressor; Design and fabrication of Station Control Panel and ESD Panel. Software programming services using Allen-Bradley RSLogix 5000 and Wonderware for the Station Control Panel, ESD Panel, and Station HMI. Station Upgrade project coordination, start-up/commissioning services. Material Procurement for Motor Control Center. Station Installation Drawing and documentation review.
Spectra Energy Chambersburg Compr. Stn. 2009-2010 New unit installation including a Siemens Electric Motor Drive, Siemens VFD, and Solar compressor; Design and fabrication of Station Control Panel and ESD Panel. Software programming services using Allen-Bradley RSLogix 5000 and Wonderware for the Station Control Panel, ESD Panel, and Station HMI. Station Upgrade project coordination, start-up/commissioning services. Material Procurement for Motor Control Center. Station Installation Drawing and documentation review.
San Diego Gas & Electric Moreno Compr. Stn. 2009-2010 Design, programming, installation, commissioning, and training for three (3) Clark engine/compressors utilizing Allen-Bradley ControlLogix PLC's.
DTE-Michcon Belle River Compr. Station 2009 Design, programming, and commissioning of three (3) Unit Control Panels utilizing Allen- Bradley ControlLogix PLC's for two (2) Cooper - Bessemer GMV12 and one (1) Cooper-Bessemer GMV6
National Fuel Gas Corp. Costello Compr. Stn. 2009 Design, programming, and commissioning of two (2) Unit Control Panels utilizing Allen-Bradley ControlLogix PLC's for two (2) Ajax Compressors
Spectra Energy Holbrook Compr. Stn. 2009 Solar Turbine Upgrade project coordination, maintaining construction schedule, coordination of all efforts for construction, and start-up/commissioning.
Spectra Energy Holbrook Compr. Stn. 2009 Software programming services using Allen- Bradley RSLogix 5000 and Wonderware for the Station Control Panel, ESD Panel, and Station HMI
National Fuel Gas Corp. Costello Compr. Stn. 2008 Development of station automation upgrade specification
National Fuel Gas Corp. Summit Compr. Stn. 2008 Station valve mimic replacement with Allen-Bradley operator interface
Spectra Energy Uniontown Compr. Stn. 2008 On-site Inspection services during 2008 horsepower upgrade
DTE-Michcon
More info...
Columbus Compr. Station 2008 Design, programming, and commissioning of two (2) Unit Control Panels utilizing Allen-Bradley ControlLogix PLC's for two (2) Ingersol-Rand HV8C Delaval Separable Compressors
Spectra Energy
More info...
Uniontown Compr. Stn. 2008 Spectra Energy Uniontown Compr. Stn. 2008 Construction and Commissioning Consulting services for 2008 pipeline expansions by Maritimes & Northeast Pipeline, East Tennessee Natural Gas, Algonquin Gas, Steckman Ridge, Southeast Supply Header
Spectra Energy Uniontown Compr. Stn. 2008 Software programming services using Allen-Bradley RSLogix 5000 and Wonderware for the Station Control Panel, ESD Panel, and Station HMI
Spectra Energy Uniontown Compr. Stn. 2008 Siemens Electric/Solar Compressor Upgrade project coordination, maintaining construction schedule, coordination of all efforts for construction, and start-up/commissioning. Also directly responsible for commissioning.
Spectra Energy Glade Spring Compr. Stn. 2008 Software programming services using Allen-Bradley RSLogix 5000 and Wonderware for the Station Control Panel, ESD Panel, and Station HMI
Spectra Energy Glade Spring Compr. Stn. 2008 New unit installation including a Siemens Electric Motor Drive, Voith transmission and Solar compressor; project coordination, maintaining construction schedule, coordination of all efforts for construction, and start-up/commissioning. Also directly responsible for commissioning of the entire station.
Spectra Energy Uniontown Compr. Stn. 2008 Fabrication of three (3) Instrument Racks
Spectra Energy Uniontown Compr. Stn. 2008 Material Procurement for Motor Control Center
Bluewater Gas Storage Columbus III Station 2008 Station Control Room Allen-Bradley RSView32 HMI Upgrades
Bluewater Gas Storage Columbus III Station 2008 Programming and commissioning of two (2) Unit Control Panels utilizing Allen-Bradley ControlLogix PLC's for two (2) Caterpillar G3616 engine/compressor units.
Spectra Energy Uniontown Compr. Stn. 2008 Spectra Energy Uniontown Compr. Stn. 2008 Design and fabrication of Station Control Panel and ESD Panel
Spectra Energy Searsmont Compr. Stn. 2008 New station installation including a Solar Turbine and compressor; field coordination including scheduling of all electrical and mechanical workers on a daily basis, maintaining construction schedule, coordination of all efforts for construction, start-up/commissioning, Drawing and documentation review. Also directly responsible for commissioning of the entire station.
Consumers Energy St. Clair Compr. Stn. 2008 Design of a new Mimic Screen using RSView SEand two 52" LCD displays.
Spectra Energy Glade Springs Compr. Stn. 2008 Station Drawing and documentation review
Spectra Energy Glade Springs Compr. Stn. 2008 Station Drawing and documentation review
Spectra Energy Uniontown Compr. Stn. 2008 Station Drawing and documentation review
Natural Gas Comp. Systems Tipperary Compr. Stn. 2007-2008 Design, programming, and commissioning of two (2) Unit Control Panels utilizing Allen-Bradley ControlLogix PLC's for two (2) Caterpillar G3512 engine/compressor units.
Spectra Energy Heidlersburg Compr. Stn. 2007-2008 New station installation including a Siemens Electric Motor Drive, Siemens VFD, and Solar compressor; field coordination including scheduling of all electrical and mechanical workers on a daily basis, maintaining construction schedule, coordination of all efforts for construction, start-up/commissioning, Drawing and documentation review. Also directly responsible for commissioning of the entire station.
San Diego Gas & Electric Moreno Compr. Stn. 2007-2008 Design, programming, and commissioning of a new Continuous Emissions Monitoring System (CEMS) utilizing Allen-Bradley ControlLogix PLC's for three (3) Cooper Bessemer engine/ compressors
Kinder Morgan Station 167 2007 Station PLC, Station HMI programming, Unit PLC, Unit HMI, and commissioning utilizing Allen-Bradley ControlLogix PLC's and Wonderware HMI.
DTE-Michcon Willow Gate Compr. Stn. 2007 Station Control Panel and RIO Panel design, fabrication, and programming
National Fuel Gas Corp. Concord Compr. Stn. 2007 ACI Unit 1 & 2 HP Calculations utilizing Siemens TI-505.
National Fuel Gas Corp. East Fork Compr. Stn. 2007 Station OIT replacement of a Uticor with a QuickPanel
San Diego Gas & Electric Moreno Compr. Stn. 2007 Design of a new Mimic Screen using RSView SE and a 52" LCD display.
San Diego Gas & Electric Moreno Compr. Stn. 2007 Design of a Bi-Directional Flow Valve Panel utilizing ControlLogix.
National Fuel Gas Corp. Ellisburg Compr. Stn. 2007 Air Fuel Ratio Control Spreadsheet utilizing Siemens TI-505.
Southern California Gas Blythe Compr. Stn. 2007 Station PLC replacement moving from PLC-5 to ControlLogix. Project included new Station PLC programming and modifications to station I/O & loop controllers.
Louisville Gas & Electric Magnolia Compr. Stn. 2007 Design of new ESD Panel and field pushbutton stations.
Southern California Gas Blythe Compr. Stn. 2007 Caterpillar Unit PLC replacement moving from PLC-5 to ControlLogix. Project included new Unit PLC programming, additional pockets & unloaders, loading schedule, and ACI HP Calculations.
National Fuel Gas Corp. Concord Compr. Stn. 2007 ACI Unit 3, 4, & 5 HP Calculations utilizing Siemens TI-505.
DTE-Michcon Washington 10 Compr. Stn. 2007 Dehy Programming addition utilizing an Allen-Bradley SLC-500 PLC.
Bluewater Gas Storage Columbus III Station 2006-2007 Misc. Controls troubleshooting On-Site
National Fuel Gas Corp. Ellisburg Compr. Stn. 2006-2007 Caterpillar 3616 PLC and communications upgrade and installation of a QuickPanel operator interface.
Kinder Morgan Station 300 2006-2007 Station Fire and Gas panel, Station PLC, and Station HMI programming and commissioning utilizing Allen-Bradley ControlLogix PLC's and Wonderware HMI.
San Diego Gas & Electric Moreno Compr. Stn. 2006-2007 Design, programming, installation, commissioning, and training for four (4) generator control packages utilizing Allen-Bradley ControlLogix PLC's.
Southern California Gas Playa Del Rey Compr. Stn. 2006-2007 Programming and commissioning for three (3) Cooper Bessemer engine/compressor PLC's utilizing Allen-Bradley ControlLogix PLC's and ACI HP algorithms.
San Diego Gas & Electric
More info...
Moreno Compr. Stn. 2006-2007 Design, programming, installation, commissioning, and training for three (3) Cooper Bessemer engine/compressors, Cooling Tower Controls, Pumps, Fans, Station Panel and Control utilizing Allen-Bradley ControlLogix PLC's.
Consumers Energy Muskegon River Compr. Stn. 2006 Design of a new Mimic Screen using RSView SE and two 52" LCD displays.
Duke-ETNG
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Wartburg Compr. Stn. 2006 Station Control Panel replacement and Fire & Gas Control Panel addition and controls for three (3) Saturn Turbines
National Fuel Gas Corp. Ellisburg Compr. Stn. 2006 Addition of ACI Services, Inc. Brake HP Algorithems for four (4) single/two stage engine compressors.
DTE-Michcon Milford Compr. Stn. 2006 RSView32 HMI upgrade & Siemens 505 PLC software additions for four (4) DeLeval engines.
Southern California Gas Goleta Compr. Stn. 2006 PLC Programming modifications in an Allen- Bradley PLC-5 to correct improper programming practices that resulted in unsafe operations and shutdowns.
Duke-ETNG Somerset Compr. Stn. 2006 Compressor Torque Control Panel additions on seven (7) Cooper GMV-10 engines
DTE-Michcon Washington 10 Compr. Stn. 2006 Three (3) Auxiliary Control Panel additions utilizing Allen-Bradley ControlLogix PLC's
Southern California Gas
More info...
North Needles Compr. Stn. 2005-2006 Design, programming, installation, commissioning, and training for two (2) generator control packages utilizing Allen-Bradley ControlLogix PLC's
Southern California Gas South Needles Compr. Stn. 2005-2006 Design, programming, installation, commissioning, and training for three (3) generator control packages utilizing Allen-Bradley ControlLogix PLC's.
Caterpillar Blythe Compressor Station 2005 Programming and commissioning of Caterpillar's first PL1000e communication module to replace the ADEM III communications.
DTE-Michcon Belle River Compr. Station 2005 Station Control Panel addition using Allen-Bradley ControlLogix PLC's and RSView32.
Telling Industries Telling Plant Cambridge, OH 2005 Misc. Controls Troubleshooting On-Site.
DTE-Michcon Columbus Compr. Station 2005 Design, programming, and commissioning for a Station Control Panel & two (2) RIO panel additions using Allen-Bradley ControlLogix PLC's and RSView32.
Southern California Gas South Needles Compr. Stn. 2005 ACI eCurve Computer and Unit HP Calculations for seven (7) Clark TLA's
Southern California Gas
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South Needles Compr. Stn. 2005 Turnkey project consisting of design, programming, installation, commissioning, and training for complete station automation. Project included seven (7) Clark TLA's, Cooling Tower Controls, Pumps, Fans, Station Panel and Control utilizing Allen-Bradley ControlLogix PLC's.
DTE-Michcon Belle River Compr. Station 2004 Design of a Columbus Mimic Screen using RSView32
Duke-ETNG Lobelville Stn. 3201 2004 Station PLC Replacement using Siemens 505 PLCs and Unit Control Panel upgrades for two (2) Saturn turbines.
River Consulting Kinder Morgan Interstate Gas 2004 Design, programming, and commissioning of two (2) Unit Control Panels utilizing Allen-Bradley ControlLogix PLC's, Allen-Bradley Industrial PC's installed with Wonderware for two (2) Cooper W330 engine/compressor units.
National Fuel Gas Corp. Roystone Stn. 2004 SCADAPack32 PLC Programming Services for Station Flow Control and Wonderware modifications.
National Fuel Gas Corp. Ellisburg Compr. Stn. 2004 Station Control System Modifications and Horsepower Calculations for four (4) Reciprocating Compressors using a Siemens TI505 PLC and Wonderware.
River Consulting River Consulting 2004 Development of a conveyor system HMI using RSView SE on two computers
DTE-Michcon Belle River Compr. Station 2004 Design of a Belle River Mimic Screen using RSView32 and four 42" displays.
Sempra Energy Rosarito Compressor Station 2004 Configuration and installation of additional Fix32 workstation, trouble shooting of station flow control valve hardware, removal of station logic for control of two (2) Caterpillar/Ariel compressors due to a permanent change in pipeline conditions which rendered them unnecessary.